Precision cutting of ferreous metals with single crystal CBN cutting tools.

Comparison of Cutting Ceramics with Hard Metal Cutting Tools

Cutting ceramic tools are used especially at high cutting speeds in the machining process. The highly brittle type of structure and the tendency for cleavage (crack formation) are the infavorable properties of these materials, which keep their hardness at high temperatures. The hard metals are produced by sintering of the carbides such as whisker WC, TiC and TaC with the presence of Co as a bin...

Modeling of hard part machining: effect of insert edge preparation in CBN cutting tools

High speed machining of hardened steels for manufacturing dies and molds offers various advantages, but the productivity often limited by mainly tool life. This study investigates the influence of edge preparation in cubic boron nitrite (CBN) cutting tools on process parameters and tool performance by utilizing practical finite element (FE) simulations and high speed orthogonal cutting tests. T...

Development of Ultra-Fine-Grain Binderless cBN Tool for Precision Cutting of Ferrous Materials

Molecular dynamic simulation for nanometric cutting of single-crystal face-centered cubic metals

In this work, molecular dynamics simulations are performed to investigate the influence of material properties on the nanometric cutting of single crystal copper and aluminum with a diamond cutting tool. The atomic interactions in the two metallic materials are modeled by two sets of embedded atom method (EAM) potential parameters. Simulation results show that although the plastic deformation o...

Investigating Flank Wear and Cutting Force on Hard Steels by CBN Cutting Tool by Turning

In this research work a series of tests were conducted in order to determine flank wear and cutting force FY on hard AISI 440 C martensitic stainless steel and SCM 440 alloy steels. The operating parameters are cutting speed, feed rate and a constant depth of cut to investigate the flank wear and cutting force. No cutting fluid was used during the turning process. The cutting tool used was CBN ...